Descrizione del prodotto
Descrizione del prodotto
| Materiale: | 45#Steel,20CrMnTi,40Cr,20CrNiMo,20MnCr5,GCR15SiMn,42CrMo,2Cr13stainless steel,Nylon,Bakelite,Copper,Aluminium.etc |
| Process: | The main process is Gear Hobbing, Gear Shaping and Gear Grinding, Selecting production process according to the different products. |
| Heat Treatmente: | Carburizing and quenching ,High-frequency quenching,Nitriding, Hardening and tempering, Selecting heat treatment according to the different materials. |
| Testing Equipment | Rockwell hardness tester 500RA,
Double mesh instrument HD-200B & 3102, Gear measurement center instrument CNC3906T other High precision detection equipments |
| Certification | 0.1-90 kg |
| Casting Size: | Max linear size: 1200 mm, Max diameter size: 600 mm |
| Machining tolerace: | GB/T19001-2016/ISO9001:2015 |
| Machining surface roughness: | Ra0.8 ~ 6.3 um |
| Material standard: | GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR |
| Usage: | Used in printing machine, cleaning machine, medical equipment, garden machine, construction machine, electric car, valve, forklift, transportation equipment and various gear reducers.etc |
| Quality control: | 100% inspection before packing |
| Manufacture Standard | 5-8 Grade ISO1328-1997. |
Company Profile
SIMIS CASTING, established in year of 2004, is a professional foundry, including integrating development and production together, specialized in producing various kinds of investment casting parts, and CHINAMFG parts. These casting parts are widely used in automobile industry, railway vehicle, construction machine, municipal works, pipeline, petrochemical industry, mine, electric utility industry and so on.
SIMIS has 6 affiliated casting workshop and 2 professional CNC machining workshops. There are 500 staffs and 40 engineers now in our company. Its annual production capacity for all types of casting parts is about 3000 tons. Holding over 100 sets of advanced casting parts, machining and test equipments.
Gear including planetary gear, spiral gear, bevel gear, spiral bevel gear, helical gear, spur gear, helical spur gear, conical gear, CHINAMFG pinion gear, conical CHINAMFG and bevel gear, worm gear and shaft, we can make standard thickness gear 1 to 8 Module, 1M12, 2M20, 2.5M25, 3M30, 4M40, 5M50, 6M60, 8M80. Non-standard thickness 2 to 8 Module: 2M16, 2.5M20, 3M20, 4M30, 4M35, 5M40, 5M30, 6M40, 6M50, 8M60. We can also make customized gear according to your drawing or sample.
Sprocket including simplex sprocket, duplex sprocket, triplex sprocket, and has 45 steel finished hole sprocket, 06B 06C 08A 08B 08C 10A 12A 16A 24A sprocket and so on.We can also make customized gear according to your drawing or sample too.
Welcome you come to visit us for customized various types of non-standard gear, sprocket synchronous wheel, helical gear, bevel gear, shaft, worm gear and other products with the lowest quality!
Application Field
Testing Ability
| Dimensional | Non-Destructive Tests(N.D.T.) | Chemical & Mechanical |
| Surface Roughness Test | Dye Penetrant | Chemical analysis |
| Microscopic Measurement | Radiography (RT) | Metallography |
| 3D ScHangZhou | Magnetic Particle (MT) | Tensile Strength |
| CMM | Ultra-Sonic (UT) | Yield Strength |
| Impact Test | Hardness Test | Elongation Rate |
| Shrinkage Rate |
Surface Treatment
FAQ
Q1:Are you manufactory or trade company?
A1:We are an enterprise integrating manufacturer and trade for many years already in ZheJiang province, China. And we are AAA grade credit enterprise, and also we have cooperative plants to provide other services such as plating and coating .
Q2: How could I get a free quotation?
A2:Please send us your drawings by Alibaba or email. The file format is PDF / DWG / STP / STEP / IGS and etc. IF there are no drawings, we can make the drawings according to your samples!
Q3:How to control quality?
A3:First, all raw materials are inspected by the quality control department before they are put into storage. Second, during the casting process, 3 times of spectral analysis were performed at the front, middle and back respectively. Third, after the parts are cleaned, perform a first visual inspection to check whether the product has casting defects before sending it to the next process. Fourth, conduct a comprehensive QC inspection of each part before shipment, including chemical composition, mechanical properties and other specific tests. Transactions can be through Alibaba’s trade assurance.
Q4:Can we have our Logo or company name to be printed on your products or package?
A4:Sure. Your Logo could be printed on your products by Hot Stamping, Printing, Embossing, UV Coating, Silk-screen Printing or Sticker.
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| Applicazione: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How does a bevel gear impact the overall efficiency of a system?
A bevel gear plays a significant role in determining the overall efficiency of a system. Its design, quality, and operating conditions can impact the efficiency of power transmission and the system as a whole. Here’s a detailed explanation of how a bevel gear can impact overall efficiency:
- Power Transmission Efficiency: The primary function of a bevel gear is to transmit power between intersecting shafts at different angles. The efficiency of power transmission through a bevel gear depends on factors such as gear geometry, tooth profile, material quality, lubrication, and operating conditions. In an ideally designed and well-maintained system, bevel gears can achieve high power transmission efficiency, typically above 95%. However, factors such as friction, misalignment, inadequate lubrication, and gear tooth wear can reduce efficiency and result in power losses.
- Friction and Mechanical Losses: Bevel gears experience friction between their mating teeth during operation. This friction generates heat and causes mechanical losses, reducing the overall efficiency of the system. Factors that affect friction and mechanical losses include the gear tooth profile, surface finish, lubrication quality, and operating conditions. High-quality gears with well-designed tooth profiles, proper lubrication, and optimized operating conditions can minimize friction and mechanical losses, improving the overall efficiency.
- Gear Tooth Design: The design of the bevel gear tooth profile influences its efficiency. Factors such as tooth shape, size, pressure angle, and tooth contact pattern affect the load distribution, friction, and efficiency. Proper tooth design, including optimized tooth profiles and contact patterns, help distribute the load evenly and minimize sliding between the teeth. Well-designed bevel gears with accurate tooth profiles can achieve higher efficiency by reducing friction and wear.
- Material Quality and Manufacturing Precision: The material quality and manufacturing precision of bevel gears impact their durability, smooth operation, and efficiency. High-quality materials with suitable hardness, strength, and wear resistance can minimize friction, wear, and power losses. Additionally, precise manufacturing processes ensure accurate gear geometry, tooth engagement, and alignment, optimizing the efficiency of power transmission and reducing losses due to misalignment or backlash.
- Lubrication and Wear: Proper lubrication is crucial for reducing friction, wear, and power losses in bevel gears. Insufficient or degraded lubrication can lead to metal-to-metal contact, increased friction, and accelerated wear, resulting in reduced efficiency. Adequate lubrication with the recommended lubricant type, viscosity, and replenishment schedule ensures a sufficient lubricating film between the gear teeth, minimizing friction and wear and improving overall efficiency.
- Misalignment and Backlash: Misalignment and excessive backlash in bevel gears can negatively impact efficiency. Misalignment causes uneven loading, increased friction, and accelerated wear. Excessive backlash results in power losses during direction changes and can lead to impact loads and vibration. Proper alignment and control of backlash within acceptable limits are crucial for maintaining high efficiency in a bevel gear system.
Overall, a well-designed bevel gear system with high-quality materials, accurate manufacturing, proper lubrication, and minimal losses due to friction, misalignment, or wear can achieve high efficiency in power transmission. Regular maintenance, monitoring, and optimization of operating conditions are essential to preserve the efficiency of the system over time.
Can bevel gears be used in heavy-duty machinery and equipment?
Yes, bevel gears can be used in heavy-duty machinery and equipment due to their ability to transmit high torque, handle heavy loads, and operate in various orientations. Here’s a detailed explanation:
Bevel gears are versatile and robust, making them suitable for heavy-duty applications in machinery and equipment. Here are several reasons why bevel gears are commonly used in heavy-duty applications:
- High Torque Transmission: Bevel gears are capable of transmitting high torque between intersecting shafts. They have a large contact area, which allows for efficient power transmission without compromising strength. This makes them well-suited for heavy-duty machinery that requires high torque output.
- Heavy Load Handling: Bevel gears are designed to withstand heavy loads, including radial loads, axial loads, and bending moments. Their sturdy construction and tooth geometry enable them to distribute the load evenly across the gear teeth, minimizing localized stress and preventing premature failure. This load-handling capability makes bevel gears ideal for heavy-duty applications that involve substantial forces and loads.
- Various Orientations: Bevel gears can be used in different orientations, including horizontal, vertical, and angled arrangements. This versatility allows them to adapt to the specific requirements of heavy-duty machinery and equipment, regardless of the shaft orientation. Whether it’s a gearbox, power transmission system, or lifting equipment, bevel gears can be designed and installed to accommodate the desired orientation.
- Durable Construction: Bevel gears are typically manufactured using high-strength materials, such as alloy steels or case-hardened steels, to ensure durability and resistance to wear. They undergo precise machining, grinding, and heat treatment processes to achieve the required hardness, surface finish, and dimensional accuracy. The robust construction and quality manufacturing of bevel gears make them capable of withstanding the demanding conditions of heavy-duty applications.
- Application-Specific Designs: Bevel gears can be customized and optimized for specific heavy-duty applications. Gear designers can tailor the gear parameters, such as tooth profile, size, and material selection, to match the requirements of the machinery or equipment. This flexibility in design allows for the creation of bevel gears that are specifically engineered to handle the unique demands of heavy-duty applications.
Overall, bevel gears are well-suited for heavy-duty machinery and equipment due to their high torque transmission capability, load-handling capacity, adaptability to various orientations, durable construction, and customizable designs. By selecting the appropriate bevel gear types, sizes, and materials, engineers can ensure reliable and efficient operation in heavy-duty applications across industries such as construction, mining, agriculture, and transportation.
It is important to note that the specific design requirements and load conditions of each heavy-duty application should be carefully considered during the gear selection and design process. Consulting with experienced engineers and adhering to industry standards will help ensure that the chosen bevel gears are suitable for the intended heavy-duty machinery or equipment.
Qual è lo scopo dell'utilizzo di ingranaggi conici nelle trasmissioni ad angolo retto?
L'uso di coppie coniche nelle trasmissioni ad angolo retto ha diversi scopi e offre vantaggi nella trasmissione di potenza in modo efficiente e fluido con un angolo di 90 gradi. Ecco una spiegazione dettagliata dello scopo dell'utilizzo dei rinvii angolari nelle trasmissioni ad angolo retto:
- Cambio di direzione: Uno degli scopi principali dell'uso delle coppie coniche nelle trasmissioni ad angolo retto è quello di cambiare la direzione del moto rotatorio. Gli ingranaggi conici sono progettati per trasmettere potenza tra alberi intersecanti o non paralleli, consentendo all'albero di ingresso e all'albero di uscita di essere orientati con un angolo di 90 gradi. Ciò è particolarmente utile nelle applicazioni in cui lo spazio o i vincoli meccanici richiedono un cambio di direzione, come nei differenziali automobilistici o nei sistemi di trasmissione di potenza che richiedono un design compatto.
- Efficienza dello spazio: I riduttori angolari offrono una soluzione efficiente in termini di spazio per gli azionamenti ad angolo retto. Il loro design compatto consente una trasmissione efficace della potenza in applicazioni con spazio limitato. Utilizzando i rinvii angolari, il sistema di trasmissione può essere progettato in modo da occupare un ingombro ridotto rispetto ad altri meccanismi, rendendoli adatti ad applicazioni in cui lo spazio è un fattore critico.
- Trasmissione di coppia: Gli ingranaggi conici sono in grado di trasmettere carichi di coppia elevati e sono quindi adatti alle trasmissioni ad angolo retto. L'ingranamento dei denti dell'ingranaggio fornisce un collegamento forte e affidabile, consentendo una trasmissione efficiente della potenza anche con un angolo di 90 gradi. Questo rende i rinvii angolari adatti ad applicazioni che richiedono la trasmissione di coppie consistenti, come ad esempio nei macchinari industriali, nelle attrezzature agricole e nei sistemi di trasmissione di potenza per impieghi gravosi.
- Regolazione della velocità: Le coppie coniche negli azionamenti ad angolo retto consentono di regolare la velocità tra l'albero di ingresso e quello di uscita. Scegliendo ingranaggi conici con diversi numeri di denti, è possibile regolare la velocità di rotazione in base ai requisiti di uscita desiderati. Questa caratteristica è utile nelle applicazioni in cui sono necessarie velocità diverse per operazioni specifiche o per soddisfare i requisiti dell'apparecchiatura azionata.
- Versatilità: Le coppie coniche offrono versatilità nelle trasmissioni ortogonali. Possono essere progettate con diversi profili di denti, come quelli a taglio dritto, a spirale o a zerolo, per ottimizzare le prestazioni in base a fattori quali la riduzione del rumore, la capacità di carico e l'efficienza. Inoltre, gli ingranaggi conici possono essere prodotti con materiali diversi, per resistere a condizioni ambientali e requisiti differenti.
- Funzionamento regolare: Le coppie coniche, in particolare quelle a spirale, garantiscono un funzionamento fluido ed efficiente nelle trasmissioni ad angolo retto. L'innesto graduale dei denti curvi riduce la rumorosità, le vibrazioni e gli urti durante l'ingranaggio, garantendo un funzionamento più silenzioso e migliori prestazioni complessive del sistema.
- Ampia gamma di applicazioni: Gli ingranaggi conici trovano ampie applicazioni nelle trasmissioni ortogonali in diversi settori. Sono comunemente utilizzati nei differenziali automobilistici, nei sistemi di propulsione marina, nei macchinari industriali, nella robotica, nei sistemi aerospaziali e altro ancora. La capacità di trasmettere potenza con un angolo di 90 gradi in modo efficiente e affidabile rende le coppie coniche adatte a un'ampia gamma di applicazioni.
In sintesi, l'uso dei rinvii angolari nelle trasmissioni ad angolo retto offre vantaggi quali il cambio di direzione del moto, l'efficienza dello spazio, la trasmissione della coppia, la regolazione della velocità, la versatilità, il funzionamento regolare e l'idoneità per un'ampia gamma di applicazioni. Questi vantaggi rendono i rinvii angolari la scelta preferita in numerosi settori e sistemi che richiedono una trasmissione di potenza efficiente e affidabile con un angolo di 90 gradi.
editor by Dream 2024-05-09
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